kingsun-Custom 5-axis precision parts-Kingsun Precision

What is 5-axis machining?

5-axis machining is an advanced CNC machining technology, through the CNC system control in multiple directions (X, Y and Z, as well as A and B) movement and rotation for cutting, compared with the common 3-axis or 4-axis machining, 5-axis machining for highly complex parts processing is more convenient, more flexible and more diversified, to save the machining process and time, positioning accuracy, to avoid errors due to multiple clamping of manually positioning the workpiece.

What does the “5” in 5-axis stand for?

The 5-axis consists of X, Y, and Z, as well as A and B axes. The A-axis rotates around the X-axis, and the B-axis rotates around the Y-axis, collectively referred to as the 5-axis.

Why choose CNC for 5-axis machining?

5-axis machining is highly technical, so we have specialized 5-axis engineers on staff.When machining difficult and complex parts, engineers precisely control the machine to move cutting on multiple surfaces through the CNC system, which can operate multiple surfaces machining at one time.5-axis machining offers advantages over conventional equipment in terms of machining accuracy, machining efficiency and consistency, and with our company you get very competitive pricing and quality.

Advantages of 5-axis CNC machining

Machining Complex Shapes

Whereas in conventional machining we usually have to machine complex parts with multiple special fixtures to position them for machining, the 5-axis milling process allows you to rotate the part in a single operation to machine 5 surfaces at the same time in order to achieve the desired complex shape without multiple fixtures.

Efficient setup operations

5-axis CNC machines can machine 5 surfaces at the same time, unlike traditional 3-axis machines that require multiple fixtures to handle parts with multiple surfaces, making them more accurate and efficient for manufacturing parts with complex geometries.

High Accuracy and Repeatability

In the traditional three-axis machining, multi-face machining we usually need to manually clamp multiple times to locate the processing and errors, while 5-axis CNC milling has a single operation can be multi-face machining characteristics, can be repeated to accurately locate the reduction of errors, to achieve high-precision machining of complex parts and repeatability.

High Quality Surface Finish

5-axis CNC machining due to the ability to multi-face machining positioning accuracy, machining traces are much lighter, reducing the follow-up machining process, machining the surface of the part is more detailed and smoother, to provide high-quality surface finish, to meet the needs of high appearance requirements of the product, to reduce the follow-up machining process, to obtain a better surface finish and improve production efficiency.

High initial cost

Compared to 3-axis machining centers, 5-axis CNC machines and their underlying software are expensive to purchase, and the cost of machine maintenance and tooling is correspondingly much higher.

Difficulty in programming and operation

If we need to process complex parts, the programming and operation involved is much more difficult, so we need to deploy higher level engineers to operate the machines, which will mean an increase in labor costs.

Industrial applications of 5-axis machining

5-axis CNC machining is used in a wide range of industries and has brought about historic reforms to the industry,Let's take a look at common processing applications：

5-axis machining in the automotive industry

Some automotive components such as engine cylinder heads, steering shafts and automotive lights require high precision and complex machining processes. 5-axis machining not only responds to the ever-changing design needs of the automotive industry, but also provides automakers with greater flexibility and room for innovation.

5-Axis Machining in the Medical Industry

In the medical industry, the manufacturing of common medical devices such as artificial joints, dental implants and surgical tools requires high precision machining, and 5-axis machining technology realizes precise machining of complex parts to ensure their quality and reliability. At the same time, 5-axis machining can also meet the demand for personalized customization in the manufacture of medical devices, providing better treatment solutions for patients.

5-axis machining in the robotics industry

The robot industry requires high precision and complexity of parts, which need to have good mechanical properties and motion characteristics. Through 5-axis machining, more precise and stable robot parts can be produced, which improves the performance and reliability of robots and promotes the development of the robot industry.

5-Axis Machining in the Aerospace Industry

In the aerospace industry, 5-axis machining technology needs to meet these demands of high precision, high strength and durability to achieve high precision machining of aerospace components. Through 5-axis machining, lighter, stronger and more complex parts can be produced, which improves the performance and safety of airplanes and spacecraft, and promotes technological innovation and development in the aerospace industry.

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